Objectives :

Upon successful completion of this course, participants will be able to:

1. Understand the Role of Level III

➤ Define and execute the responsibilities of a Level III NDT professional, including oversight of procedures, personnel certification, and quality assurance.

2. Demonstrate Technical Mastery of NDT Methods

➤ Explain the physics, operating principles, applications, and limitations of all primary NDT methods (UT, RT, MT, PT, VT, ET, AE, and Thermography).

3. Apply Material and Process Knowledge

➤ Correlate material types (metallic, non-metallic, composite, and polymer) and manufacturing processes (welding, casting, forging, machining) with expected discontinuities and inspection challenges.

4. Interpret Codes, Standards, and Specifications

➤ Reference and apply major NDT-related standards (ASME, ASTM, ISO, API, etc.) for compliance, documentation, and certification requirements.

5. Perform Equipment Calibration and Quality Control

➤ Implement calibration procedures, use reference standards, and maintain traceable records aligned with QA/QC principles and quality management systems.

6. Ensure Safety and Environmental Compliance

➤ Apply NDT safety procedures, select proper PPE, and ensure adherence to environmental regulations for chemical handling and waste disposal.

7. Promote Ethical and Professional Conduct

➤ Follow ASNT’s Code of Ethics and analyze real-world ethical case studies to guide decision-making in inspection activities.

8. Analyze, Interpret, and Report Data Accurately

➤ Evaluate inspection results using statistical and analytical tools, prepare professional NDT reports, and maintain detailed inspection records.

Course Outline :

NDT Methods and Techniques:

Overview of NDT Methods

• Ultrasonic Testing (UT)

• Radiographic Testing (RT)

• Magnetic Particle Testing (MT)

• Liquid Penetrant Testing (PT)

• Visual Testing (VT)

• Eddy Current Testing (ET)

• Acoustic Emission Testing (AE)

• Thermography

Basic Principles of Each Method

• Physics and Principles

Manufacturing Processes

• Casting

• Welding

• Forging

• Machining

Impact of Manufacturing Processes on NDT

• Introduction of Defects

• Inspection Challenges

Discontinuities and Defects:

Types of Discontinuities

• Inherent (from material processing)

• Processing (from manufacturing processes)

• Service-Induced (from usage)

Characterization of Defects

• Surface vs. Subsurface Defects

• Common Defects in Various Materials and Processes

Codes, Standards, and Specifications:

Introduction to NDT Standards

• ASME, ASTM, ISO, and Other Relevant Standards

• Role of Standards in NDT

Compliance and Certification

• Ensuring Compliance with Industry Standards

• Certification Requirements for NDT Personnel

NDT Equipment and Calibration:

Overview of NDT Equipment

• Types of Equipment Used in Various NDT Methods

• Maintenance and Upkeep of NDT Equipment

Calibration and Standardization

• Importance of Calibration

• Procedures for Calibrating NDT Equipment

• Use of Reference Standards and Calibration Blocks

Quality Assurance and Quality Control:

QA/QC Principles

• Definitions and Differences

• Importance of QA/QC in NDT

Quality Management Systems

• Implementing and Managing Quality Systems

• Documentation and Record Keeping

Statistical Process Control

• Basics of Statistical Analysis

• Application in NDT

Safety and Environmental Considerations:

NDT Safety Principles

• Personal Protective Equipment (PPE)

• Safe Handling of NDT Equipment and Materials

Environmental Impact of NDT

• Disposal of Materials and Chemicals

• Compliance with Environmental Regulations

Ethics and Professional Conduct:

ASNT Code of Ethics

• Ethical Responsibilities of NDT Technicians

• Professional Conduct in NDT

Case Studies in Ethics

• Real-World Ethical Dilemmas

• Ethical Decision-Making in NDT

Data Analysis and Reporting:

Data Interpretation

• Interpreting Results from Different NDT Methods

• Use of Software and Tools for Data Analysis

Reporting Results

• Writing Clear and Accurate NDT Reports

• Standard Formats and Required Information

Record Keeping

• Maintaining Detailed and Accurate Records

• Legal and Regulatory Requirements

Who should attend :

This course is intended for:

• NDT professionals preparing for ASNT Level III certification.

• QA/QC engineers, inspectors, and supervisors involved in NDT program management.

• Integrity and reliability engineers seeking deeper knowledge of inspection principles and standards.